Complete PM Solution

Preventive Maintenance for Maximum Uptime and Cost Savings

Automate PM schedules based on hours, miles, kilometers, or dates. Never miss critical maintenance with overdue alerts, due soon notifications, and automated workorder creation. Reduce breakdowns by 85%.

85%

Less Breakdowns

100%

PM Compliance

40%

Cost Reduction

Auto

Scheduling

PM Schedules Dashboard
13 Total Schedules | 3 Vehicles
Active

13

Total Schedule

1

Total OverDue

1

Due Soon

11

On Schedule
⚠ 1 Overdue Maintenance Immediate action required

Reduce breakdowns by 85%

Automated PM schedules based on hours, miles, or dates ensure maintenance happens before failures occur.

Cut maintenance costs by 40%

Preventive maintenance is 3-4x cheaper than reactive repairs. Avoid expensive emergency breakdowns.

100% PM compliance

Never miss scheduled maintenance with automated alerts, overdue notifications, and due soon reminders.

PM schedules dashboard

View all preventive maintenance schedules at a glance. Filter by status, vehicle, or schedule type. Create workorders directly from due schedules.

  • Track all PM schedules in one dashboard
  • Filter by overdue, due soon, or completed
  • Hours/miles/kilometers to next service
  • Create workorders with one click
  • Search by vehicle or schedule ID
SCH1001-1 OVERDUE
Excavator 250 Hour Filtration & Cab Service
EXC001 - CAT 320D Excavator
Due at:
25430 Hours
Status:
0 Hours ago
Due date:
Oct 31, 2025
SCH1002-1 DUE SOON
Excavator 500 Hour Engine & Hydraulic Service
EXC001 - CAT 320D Excavator
Due at:
25460 Hours
Remaining:
30 Hours to go
Due date:
Nov 12, 2025
SCH1003-1
Excavator 4,000 Hour Structural & Power Service
EXC001 - CAT 320D Excavator
Due at:
26200 Hours
Remaining:
770 Hours to go

Overdue maintenance alerts

Get instant notifications when maintenance is overdue. Automated escalation emails to managers ensure critical maintenance never gets missed.

  • Instant overdue notifications
  • Escalation to managers and supervisors
  • Days/hours overdue tracking
  • One-click workorder creation
  • Mobile overdue dashboard
Overdue Maintenance
1 Critical
SCH1001-1 OVERDUE
Urgent
Excavator 250 Hour Filtration & Cab Service EXC001 - CAT 320D Excavator
Due at:
25430 Hours
Current:
25430 Hours
Status:
0 Hours ago
Due date:
Oct 31, 2025
17 days overdue - Immediate action required
Overdue Summary
1 Critical
0 High
0 Medium
Alert Settings
Email alerts enabled
SMS notifications on
Manager escalation active

Due soon notifications

Get advance warnings when maintenance is approaching. Plan workorders, order parts, and schedule technicians before maintenance becomes urgent.

  • Configurable advance warning period
  • Hours/miles/days remaining display
  • Plan ahead with due date forecasts
  • Pre-schedule workorders
  • Parts ordering integration
Due Soon
1 Approaching
SCH1002-1 DUE SOON
Plan Now
Excavator 500 Hour Engine & Hydraulic Service EXC001 - CAT 320D Excavator
Due at:
25460 Hours
Current:
25430 Hours
Remaining:
30 Hours to go
Due date:
Nov 12, 2025
Time remaining:
29 days to go
88% of interval complete
Upcoming in Next 30 Days
0 0-7 Days
1 8-15 Days
0 16-30 Days
Parts Required
Engine Oil Filter In Stock
Hydraulic Filter In Stock
Air Filter Order

Completed schedule tracking

Track completion history for all PM schedules. View service dates, workorder details, parts used, and costs. Complete audit trail for compliance.

  • Complete maintenance history
  • Workorder linkage and details
  • Parts and labor costs
  • Technician and completion date
  • Schedule resets automatically
Completed Schedules
SCH1005-1 COMPLETED
✓ Done
Excavator 100 Hour Daily Service EXC001 - CAT 320D Excavator
Completed:
Oct 10, 2025
At hours:
25100 Hours
Workorder:
WO-2487
Technician:
John Smith
Labor cost:
$120.00
Parts cost:
$85.00
SCH1006-1 COMPLETED
Loader 250 Hour Service LOD001 - CAT 950M Loader
Completed:
Oct 5, 2025
Total cost:
$347.00
This Month
24 Completed
$8,450 Total Cost
100% On Time

PM class classification system

Organize preventive maintenance into classes (A, B, C, D) based on service level and complexity. Each class has different intervals, parts lists, and labor requirements.

  • Multiple PM classes per vehicle
  • Class-specific parts lists
  • Different intervals per class
  • Labor hour estimates by class
  • Custom class definitions
PM Classes
A Class A Service
Basic
Light maintenance and inspections
Interval:
Every 250 hours
Duration:
1-2 hours
Includes:
• Oil & filter change
• Lubrication
• Visual inspection
• Fluid level check
B Class B Service
Standard
Class A + additional filters & checks
Interval:
Every 500 hours
Duration:
2-3 hours
Includes Class A +:
• Air filter replacement
• Fuel filter replacement
• Hydraulic filter change
• Belt inspection
C Class C Service
Comprehensive
Class B + major component service
Interval:
Every 1,000 hours
Duration:
4-6 hours
Includes Class B +:
• Coolant flush
• Transmission service
• Brake inspection
• Differential service
D Class D Service
Major
Class C + major overhaul
Interval:
Every 2,000 hours
Duration:
8-16 hours
Includes Class C +:
• Engine valve adjustment
• Major component rebuild
• Complete system flush
• Full diagnostic testing

Automated PM scheduling

Create schedules based on hours, miles, kilometers, or calendar dates. System automatically tracks progress and calculates next due date.

  • Hour-based scheduling (engine hours)
  • Odometer-based (miles/kilometers)
  • Calendar-based (days/weeks/months)
  • Combination schedules (hours AND dates)
  • Custom intervals per equipment
  • Automatic schedule reset after completion
Schedule Types
Hour-Based Schedule
Interval: Every 250 hours
Last service: 25200 hours
Next due: 25450 hours (250 hours from now)
12% through interval (30 hours elapsed)
Odometer-Based Schedule
Interval: Every 5,000 miles
Last service: 45,000 miles
Next due: 50,000 miles (2,500 miles from now)
50% through interval
Calendar-Based Schedule
Interval: Every 90 days
Last service: Aug 15, 2025
Next due: Nov 13, 2025 (30 days from now)
67% through interval (60 days elapsed)
Combination Schedule
Triggers: 500 hours OR 6 months
• Next at: 25700 hours (270 hours away)
• OR by: Dec 15, 2025 (62 days away)
Whichever comes first

One-click workorder creation

Create workorders directly from PM schedules with pre-filled information. Parts lists, labor estimates, and procedures automatically included.

  • Pre-filled workorder details
  • Automatic parts list inclusion
  • Service procedures attached
  • Labor hour estimates
  • Schedule completion tracking
Create Workorder
Workorder Preview
SCH1002-1
Excavator 500 Hour Engine & Hydraulic Service
EXC001 -
CAT 320D Excavator
HIGH Due in 30 hours
Engine Oil Filter In Stock
Hydraulic Filter (3x) In Stock
Air Filter Order
Engine Oil (15 gal) In Stock
Labor:
3.5 hours
Parts cost:
$285.00
Auto-Assignment
Assign to available technician
Reserve parts automatically
Add to maintenance schedule

Mobile PM tracking

View PM schedules, create workorders, and complete maintenance from any mobile device. Real-time updates sync across all devices.

  • Mobile dashboard with all schedules
  • Overdue and due soon alerts
  • One-tap workorder creation
  • Complete service on mobile
  • Offline mode with sync
9:41
PM Schedules
13 Active
OVERDUE 0 hrs ago
SCH1001-1
250 Hr Filtration Service
EXC001 - CAT 320D
DUE SOON 30 hrs
SCH1002-1
500 Hr Engine Service
Due: Nov 12, 2025
ON TRACK 770 hrs
SCH1003-1
4,000 Hr Major Service
1 Overdue
1 Due Soon
11 On Track
13 Total
Schedules
Workorders
History

Complete PM Management Features

Everything you need for comprehensive preventive maintenance

Automated scheduling

Hour, mile, or date-based schedules with automatic tracking.

Overdue alerts

Instant notifications and escalation for overdue maintenance.

Due soon warnings

Advance notifications to plan maintenance proactively.

Workorder creation

One-click workorders with pre-filled information.

Auto reset schedules

Schedules automatically reset after completion.

Completion tracking

Complete history of all maintenance with costs.

Parts integration

Auto-include parts lists with stock checking.

Mobile access

Manage PM schedules from any device, anywhere.

Advanced filtering

Filter by status, vehicle, location, or schedule type.

PM analytics

Track compliance rates, costs, and completion times.

Email notifications

Automated emails for overdue and due soon schedules.

Export reports

Export PM schedules and history to Excel.

Proven Results

Success Stories & Results

Mining Company Reduces Breakdowns by 87% with Automated PM

87%

Fewer Breakdowns

From automated PM scheduling

$1.2M

Annual Savings

Avoided emergency repairs

100%

PM Compliance

Never missed maintenance

"Before HVI, we were constantly firefighting breakdowns. Now with automated PM schedules based on engine hours, we prevent problems before they happen. Overdue alerts ensure nothing slips through, and our uptime has never been better."

Robert Chen, Maintenance Director, Mountain Peak Mining
Before vs. After HVI
Before
58
Annual Breakdowns
After
8
Annual Breakdowns
87% Reduction
Before
47%
PM Compliance
After
100%
PM Compliance
Perfect Record
124 Equipment
847 PM Schedules
3 Locations
2,400% Year 1 ROI

"The overdue alerts saved us multiple times. Equipment that would have been forgotten now gets immediate attention. Our compliance rate went from 50% to 100%."

Sarah Williams
Fleet Supervisor

"Creating workorders from PM schedules is instant. All the parts, procedures, and labor estimates are pre-filled. It's like having an expert schedule every service."

Michael Rodriguez
Maintenance Manager

"The combination of hour-based and date-based triggers ensures nothing gets missed. We service equipment based on actual usage, not guesswork. Game changer."

Jennifer Park
Operations Director

Preventive Maintenance FAQ

Create schedules based on engine hours, odometer miles/kilometers, or calendar dates. System automatically tracks equipment usage and calculates when maintenance is due. You can set intervals like "every 250 hours" or "every 90 days." System shows hours/miles/days remaining and sends alerts when maintenance approaches or becomes overdue. Schedules automatically reset after completion.

Alerts trigger when equipment reaches or exceeds the scheduled maintenance point. For hour-based schedules, when current hours equal or exceed due hours. For date-based schedules, when due date arrives. System sends immediate notifications to assigned personnel and can escalate to managers. Dashboard shows overdue count with red badges. Mobile app sends push notifications for urgent overdue items.

Absolutely! Each piece of equipment can have multiple schedules with different intervals. For example, an excavator might have: 100-hour daily service, 250-hour oil change, 500-hour hydraulic service, 1000-hour major service, etc. You can also use combination triggers like "500 hours OR 6 months, whichever comes first" to ensure maintenance happens even on lightly-used equipment.

Click "Create Workorder" button on any PM schedule. System pre-fills workorder with schedule details, equipment information, required parts list, service procedures, labor estimates, and priority level. Parts availability is checked automatically. You can review and adjust before creating. Once workorder is completed, PM schedule automatically resets to next interval. Complete integration between PM and work management.

"Due Soon" gives advance warning before maintenance becomes due. Configure threshold per schedule or globally (e.g., alert when within 50 hours or 7 days of due date). System shows yellow warning badge and sends notifications to plan ahead. Allows time to order parts, schedule technicians, and coordinate downtime. Prevents maintenance from becoming urgent or overdue through proactive planning.

Yes! Complete history preserved for every schedule. View: completion dates, workorder numbers, technicians, parts used, labor hours, total costs, and service notes. Track compliance rates, on-time completion percentages, and average costs per schedule type. Export history to Excel for reporting. Audit trail shows who completed what and when. Perfect for warranty claims, resale documentation, and compliance audits.

Full integration with parts inventory! Each PM schedule can have predefined parts list. When creating workorder, system checks parts availability and shows stock status. Parts can be auto-reserved for scheduled maintenance. Low stock alerts trigger reorder before PM is due. When workorder completes, parts automatically deducted from inventory. Complete tracking from PM schedule to parts consumption.

Full mobile access! View all schedules, filter by status, see overdue and due soon items, create workorders, complete maintenance, and update hours/miles from field. Mobile app sends push notifications for overdue and due soon items. Works offline and syncs when connected. Perfect for shop managers and technicians who need access anywhere. Same powerful features as web version, optimized for mobile.

Never Miss Maintenance Again

Join fleets using HVI to automate PM schedules, eliminate breakdowns, and achieve 100% maintenance compliance

14-day free trial • No credit card required • Full feature access