Warehouse Fleet Management

Warehouse Equipment Management Software for Material Handling Fleets

Manage forklifts, pallet jacks, reach trucks, order pickers, and conveyors with digital pre-shift inspections, preventive maintenance scheduling, and OSHA 1910.178 compliance documentation. Built for warehouses, distribution centers, and logistics operations.

OSHA 1910.178 Compliance
Operator Certification Tracking
Without HVI
Paper checklists misplaced
Missed inspections
Expired certifications
OSHA citation risk
Safety Hazards
With HVI
Digital records stored
100% inspection compliance
Certification alerts
Audit-ready always
Full Compliance

How HVI Works in Your Warehouse

From pre-shift inspection to safe operation - streamlined in 4 simple steps

Step 1
Operator Login

Operator scans badge or enters ID. System verifies certification status and authorizes equipment access.

Step 2
Pre-Shift Inspection

Complete digital checklist on mobile device. Check forks, mast, brakes, battery, and safety features.

Step 3
Issue Review

Supervisor reviews flagged defects. Critical issues generate work orders. Equipment cleared or tagged out.

Complete
Safe Operation

Equipment cleared for use. Hours tracked. Inspection documented for OSHA compliance.

Digital Pre-Shift Inspections

OSHA-Compliant Forklift Inspections in Under 3 Minutes

OSHA 1910.178 requires pre-shift inspections for all powered industrial trucks. HVI's mobile app guides operators through equipment-specific checklists with photo documentation and digital signatures - creating instant audit-ready records.

Equipment-specific checklists (forklift, reach truck, pallet jack)
Photo documentation of defects
Digital operator signature
Instant defect alerts to supervisors
Timestamped records stored securely
Pre-Shift Inspection
In Progress Toyota 8FGCU25 • Unit #FL-042
Visual Inspection
Forks - No cracks or bends
Mast chains - Properly lubricated
Tires - Good condition
Overhead guard - Secure
Operational Check
Brakes - Service & parking working
Steering - Smooth operation
Horn & lights - Functional
Backup alarm - Working
17 of 20 items complete85%
Operator Certifications
Current
28
Expiring
4
Expired
1
Expiring Within 30 DaysAction Needed
Mike JohnsonForklift Class I, IV, V
15 days
Sarah WilliamsReach Truck, Order Picker
22 days
Tom DavisPallet Jack (Powered)
Expired
Send Recertification Reminders
Operator Certification Tracking

Never Let a Certification Expire Again

OSHA requires forklift operators to be recertified every 3 years - or sooner if involved in an accident or observed operating unsafely. HVI tracks all operator certifications and sends automatic alerts before expiration.

Certification Database - Store all operator credentials
Expiration Alerts - 90, 60, 30 day notifications
Equipment Authorization - Match operators to equipment
Training Records - Document formal instruction
Refresher Tracking - Log incidents requiring retraining
Track Certifications
Equipment Management

Track Every Forklift, Pallet Jack & Reach Truck

From counterbalance forklifts to electric pallet jacks and high-reach order pickers - manage your entire warehouse fleet in one system. Track hours, schedule maintenance, and monitor status across all equipment classes.

Forklifts

Counterbalance, 3-wheel, rough terrain

Reach Trucks

Single & double-deep reach

Order Pickers

Low-level & high-level pickers

Pallet Jacks

Electric walkie & rider jacks

Add Your Equipment
Warehouse Fleet Status

12

Forklifts

8

Reach Trucks

6

Order Pickers

15

Pallet Jacks
Current StatusLive
In Operation
35
In Maintenance
4
Tagged Out
2
Fleet Availability

85.4%

PM Schedule Dashboard
Current
32
Due Soon
6
Overdue
3
Upcoming Services
FL-042 • Toyota 8FGCU25500-Hour Service
45 hrs
RT-015 • Crown RR 5700Battery Replacement
Overdue
OP-008 • Raymond 5400Annual Inspection
2 weeks
Preventive Maintenance

PM Scheduling Based on Hours & Calendar

Warehouse equipment runs long hours. HVI tracks operating hours and triggers PM schedules automatically - so you never miss oil changes, battery maintenance, or annual inspections on your lift truck fleet.

Hour-Based Schedules - 250hr, 500hr, 1000hr, 2000hr services
Battery Maintenance - Track watering, equalization, replacement
Manufacturer Specs - Follow Toyota, Crown, Raymond guidelines
Annual Inspections - Track OSHA-required annual certifications
Work Order Generation - One-click from PM to work order
Schedule Maintenance
Fleet Cost Tracking

Know Your True Cost Per Unit

Track maintenance costs, parts consumption, and operating expenses across your entire warehouse fleet. Identify high-cost units, compare owned vs. leased equipment, and make data-driven decisions about fleet size and composition.

Maintenance Costs - Parts, labor, and service per unit
Utilization Tracking - Hours used vs. available hours
Cost-Per-Hour - True operating cost per asset
Lease Management - Track lease terms and expirations
Fleet Right-Sizing - Identify underutilized equipment
Track Fleet Costs
Fleet Cost Analysis
Monthly Fleet Expenses

$24,850

Maintenance
$12,400
Parts
$6,200
Batteries
$4,500
Tires
$1,750
Cost Per Hour by Type
Forklifts (12 units)$8.50/hr
Reach Trucks (8 units)$12.25/hr
Order Pickers (6 units)$9.75/hr

Equipment Down? Back to Work in 5 Steps

HVI's automated workflow gets your warehouse equipment from defect to operation-ready

Defect Found
Operator flags issue
Tagged Out
Equipment locked
Work Order
Auto-generated
Repair Done
Parts & labor logged
Back in Service
Cleared & documented

Why Warehouse Operations Choose HVI

OSHA 1910.178 Compliance

Digital pre-shift inspections with timestamps and signatures. Generate audit reports instantly when inspectors arrive.

Certification Tracking

Track all operator certifications with automatic expiration alerts. Never let a certification lapse.

PM Scheduling

Hour-based and calendar-based maintenance schedules. Automatic alerts before service is due.

Battery Management

Track battery watering schedules, equalization cycles, and replacement timing for your electric fleet.

Cost Analysis

Track maintenance costs per unit. Identify high-cost equipment and optimize fleet composition.

Quick Setup

Get up and running quickly with free onboarding, equipment import, and team training.

Warehouse Equipment Management FAQ

HVI tracks all powered industrial trucks covered by OSHA 1910.178 including counterbalance forklifts, reach trucks, order pickers, turret trucks, pallet jacks (electric), walkie stackers, and more. Create custom inspection checklists for equipment from Toyota, Crown, Raymond, Hyster, Yale, and other manufacturers.
OSHA 1910.178 requires daily pre-shift inspections for powered industrial trucks. HVI provides digital checklists with photo documentation, operator signatures, and timestamps. All records are stored securely and audit reports can be generated instantly when inspectors arrive.
Yes, HVI includes a complete certification management system. Track which operators are certified on which equipment types, receive automatic alerts before certifications expire (90, 60, 30 days), and log any incidents that require refresher training per OSHA requirements.
Yes, HVI tracks electric forklift battery maintenance including watering schedules, equalization cycles, and replacement timing. Set up alerts for battery inspections and log battery health to maximize battery life and prevent unexpected failures.
Yes, HVI has mobile apps for iOS and Android. Operators can complete pre-shift inspections, report defects, and view equipment status from their smartphones or tablets. The app works on shared warehouse devices too.
Most warehouse operations are up and running within 1-2 weeks. Free onboarding includes equipment setup, operator certification import, custom checklist configuration, and training for your supervisors and operators.

Ready to Streamline Your Warehouse Operations?

Join warehouse operations using HVI to digitize inspections, track operator certifications, schedule maintenance proactively, and maintain complete OSHA compliance.

No credit card required
Free onboarding
Free support
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