Truck-Mounted Crane – Procedure Guide

Use this checklist to perform critical safety and operational checks on your truck-mounted crane before every shift.

Detailed Inspection Procedures

Follow these structured procedures to ensure a thorough inspection of your truck-mounted crane. These procedures should be performed in sequence by qualified operators who hold appropriate certifications.

Wire Rope Inspection

  • Wear gloves to protect hands during inspection
  • Check wire rope through entire working length
  • Look for broken wires (6 randomly distributed in one lay or 3 in one strand)
  • Inspect for kinking, crushing, bird-caging, or core protrusion
  • Check for reduction in rope diameter (more than 5% from nominal)
  • Look for excessive wear, corrosion, or heat damage
  • Verify proper spooling on drum (no crossover or bunching)
  • Document findings with specifics on location of damage

Outrigger Function Test

  • Ensure area is clear around outrigger deployment zone
  • Engage PTO and hydraulic system
  • Extend each outrigger beam fully, one at a time
  • Lower each outrigger jack to firm contact with ground/pad
  • Check for smooth operation and no drift
  • Verify leveling using bubble level indicator
  • Check outrigger interlocks if equipped
  • Verify holding valves by shutting engine after setup

Safety System Function Test

  • Verify anti-two-block device works in all boom positions
  • Test load moment indicator with known test weight if available
  • Check boom angle indicator against manual measurement
  • Test outrigger interlock system if equipped
  • Verify emergency stop button stops all functions
  • Test override functions (if equipped) per manufacturer's procedure
  • Check audible/visual alarms are functional
  • Document all safety system tests in log

Control Function Test

  • Start engine and allow warm-up
  • Test each motion individually at slow speed first
  • Check boom raise/lower - smooth without jerking
  • Test boom extension/retraction - even movement
  • Verify swing operation in both directions
  • Check hoist up/down operation with light load
  • Test smooth speed transitions for all functions
  • Verify all functions stop immediately when controls released

Safety Pro Tips

  • Always wear appropriate PPE including safety glasses, gloves, and anti-static footwear
  • Never use mobile phones or other electronic devices during fuel transfer operations
  • Ensure at least two people are present during large volume transfers
  • Verify all emergency contact information is current and posted at the transfer site
Use Checklist Online